Carousel depot station with container queries
Task: Reliable buffering of filled bags in containers
Behind a packaging machine, filled bags are to be buffered in containers.
Both 600x400mm and 400x300mm containers should be usable.
Before the filling station, a check should be performed to determine whether one or two containers are available.
Before entering the filling station, a check should be performed to see if the existing containers are empty.
The carousel depot station should have a total of 8 stop positions (one position in a 400x300mm container and two stop positions in a 600x400mm container).
If a container is full, this should be indicated visually.
A container change must be acknowledged.
A container height of 800mm above the floor must be ensured (from the floor to the bottom edge of the container).
Solution: Carousel depot station in special design with buttons and sensors
Buffer carousel in special design with raised underframe
Container presence monitoring using light sensors
Level control using ultrasonic sensors
Terminal box with acknowledgement buttons and signal light
Interface for signal exchange with the on-site PLC control system