The 2-way drop-out diverter with flap mechanism and pneumatic actuation is used particularly in "standard applications" when larger or geometrically unproblematic products are manufactured.
This diverter type consists of a rectangular housing in which a switching flap is mounted on one side. This flap can be pivoted into two positions, thus directing the material flow in different directions. The one-sided arrangement of the switching flap is particularly advantageous because it allows the parts to fall vertically downwards through the diverter when the flap is in one position. Typically, rejects or start-up parts are ejected to the side via the flap, while the good parts fall vertically downwards into a box or onto a conveyor belt.
The switchover flap is made of stainless steel as standard, but can also be made of plastic (POM) if required. This protects the parts and also allows the gap between the switchover flap and the housing to be kept as small as possible. The flap is then guided within the housing and touches the side walls.
The switching speed between the end positions with this drive type is between 1.0 and 1.5 seconds. This makes the diverter particularly suitable for the targeted distribution of part flows or as a quality diverter.
Like all MTF Technik diverters, this type is designed and constructed entirely according to customer specifications. This type of diverter can be integrated into all common injection molding machines or die-casting machines. For this purpose, the hopper, the connections to the machine frame, and the geometry of the discharge chutes are adapted to the specific application. Furthermore, this type of diverter can also be mounted at the outlet of conveyor belts or other feed devices.
Depending on the product range, both the diverter flap and the hopper and discharge chutes can be made of textured stainless steel sheets to prevent part adhesion. Special non-stick coatings can also be applied if required. The drop shafts can also be designed with transparent covers, inspection hatches, etc. according to customer requirements.
In addition to the geometric adaptation, the electrical interface is also designed according to customer requirements. The switch is designed accordingly, depending on the interfaces and signals available on the production machine or an existing control system.
